Excavator in a waste hall
Recycling and waste

Enovert: 907 operating hours on the same engine oil, against approx. 200 normally

Gas engines running on landfill gas normally change oil after approx. 200 hours. With offline filtration, a CAT 3516 at Enovert ran 907 hours on the same oil, and the water content fell from 407 to 59 ppm.

Operating hours on the same oil

191 to 216 hours907 hours
907 hourson the same oil, still fit for further use
85 %less water in the engine oil
CustomerEnovert, landfill gas plant
Countrynot stated
SystemCAT 3516 gas engine on landfill gas, approx. 500 litres of oil per change
FluidGas engine oil

Landfill gas carries silicon and other abrasive substances into the engine oil. The silicon level is therefore the figure that normally decides the oil change, and on a CAT 3516 that means a change roughly every 200 hours.

Together with POLARIS Laboratories, the manufacturer of Delta Xero investigated whether the silicon figure actually reflects the wear-causing contamination. Micropatch analyses showed that it does not: a large share of the silicon is so fine that it does not cause wear, while the coarse particles can be removed by filtration.

With a Powertrain unit fitted, a CAT 3516 at Enovert ran 907 hours on the same oil, and the oil was assessed as fit for further use. Over the same period the water content fell from 407 to 59 ppm. On two engines, silicon uptake per operating hour fell by 30 and 27 %.

According to the manufacturer’s figures, the number of oil changes at the plant falls from approx. 48 to 7 per year. That figure is the manufacturer’s own; the other figures come from laboratory analyses in the manufacturer’s material.

The figures before and after

MeasurementBeforeAfter
Operating hours on the same oil191 to 216 hours907 hours
Water in the engine oil407 ppm59 ppm
Oil changes per year (manufacturer's figures)approx. 487

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